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Electronics Custom Design Services

RoHS Compliance Status;

Over the past few years Ontrak Control Systems has been transforming all components used in production to no-lead, RoHS compliant parts. Similarly, all plastics used in enclosure manufacturing are PBB free in compliance of RoHS standards. As of March 2006, all in-stock components, used in manufacturing all products, are lead free.  The last step in our transition to RoHS compliance is the replacement of our through-hole and SMT solder equipment to a TIN-SILVER-COPPER chemistry.   This step will be completed by April 30, 2006, ensuring full RoHS compliance before the July 1, 2006 deadline.  All products shipped to EU addresses will be RoHS compliant.  North American shipments MAY contain lead past the July 1st deadline as non-compliant parts will be exhausted before RoHS compliant versions ship to non EU addresses. ( March 2006 )

NOTE: Microchip Technology of Chandler Arizona has named Ontrak Control Systems Inc. its top consultant ( of over 340 companies worldwide )   for designs completed in 2003. Microchip evaluates designs submitted by companies listed as consultants on its web site and each year picks the top consultant based on innovative use of its products in designs brought into production.  We  have always striven to be the best in the world at what we do and we are very proud that Microchip Technology, one of the worlds largest microchip manufacturers,  has given us this honored recognition. (  Dec 2004 )

NOTE: Ontrak Control Systems is now a Certified Microchip Technology Consultant Company. ( April 1999 )

NOTE: Ontrak Control Systems has now passed its First Factory Inspection by TUV Rheinland allowing use of the TUV mark on all products approved by TUV Rheinland for distribution in Europe. ( Feb. 2001 )

Now , A Quick Look at Ontrak Control Systems.....

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Tom Fortin-Engineering Manager

The vast majority of products manufactured by Ontrak Control Systems are custom products developed for OEM's in various industries including medical instrumentation, security, industrial control  and Point-Of-Sale.
All products, whether stock or custom, are subject to complete functional verification before delivery ensuring reliable operation in the field. CD3.jpg (8056 bytes)

Product Test Station

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Quality Inspection

Inspection of all products is performed and documented  throughout the assembly, cleaning,and testing process.
Product certification for safety and EMC standards including FCC Part 15, CSA, UL,TUV and CE Mark can be managed by our engineering team.  smallnew.gif (926 bytes) In-house test facilities include equipment required to certify to most common CE standards including;

CISPR22 Radiated + Conducted RF Emissions

EN61000-3-3 Flicker

EN61000-4-2 ESD Immunity

EN61000-4-3 Immunity to Radiated RF

EN61000-4-4 Electrical Fast Transient

EN61000-4-5 Surge Immunity

EN61000-4-6 Conducted RF Immunity

EN61000-4-11 Immunity to Dips and Interruptions

 

Pre-scans can be performed in the design cycle insuring satisfactory tests on the final product . 

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CSA-UL-TUV Safety Test Station

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Automated GTEM Cell for RF Emissions and Immunity Tests

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ESD Test Station

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Schaffner MODULA EMC Generator Test Station

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Novastar Wave Solder Machine

Production of PCB assemblies is handled by automated assembly and soldering machines from Novastar, APS and Global production Devices.
Production of PCB assemblies in quantities up to 10000 units are performed in-house. 

 

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Products in Process.

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A Sample of our Stock and Custom Products

A wide array of PCB assemblies and enclosures have been produced at Ontrak. Ranging  from single-layer through-hole, to multilayer surface-mount,  quality is our main endeavor.

 

smallnew.gif (926 bytes)Our in-house CNC machining center is well set up for quick prototype development of small plastic and aluminum enclosures. Your complete product can be developed with no waiting for outsourced components.

Update: As of Nov 2004 the CNC center has been upgraded to include 8 Techno-Isel CNC mills for production of plastic and aluminum,  enclosures and faceplates.

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Davinci Prototype Machining Center

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Production Jig for ADU Products

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Prototype Jig for ADU products

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Servo Machine for Cutting Aluminum Enclosures

 

CD4.jpg (8805 bytes). The Shipping Department Priority shipping is handled exclusively by FED-Ex for North America and Europe.

 

Design Service Options

1.  Custom Hardware Interfaces

At ONTRAK CONTROL SYSTEMS INC., we have been designing and manufacturing serial data acquisition interfaces for 12 years. The majority of our business consists of custom design of interfaces for a wide variety of applications including, automotive, medical instrumentation, industrial, SCADA, vending, sports medicine, and R&D . Custom design can involve a new design from the ground up or modified stock products. Engineering charges are very reasonable and are often $0 for modified stock products.

Stock products can be modified to provide signal conditioning or drive circuitry to interface, relays, sensors, keyboards, temperature sensors, bridge type sensors, LED arrays, LCD modules, stepper motors, dc motors, quadrature encoders or whatever is required by the target application.

2.  Custom Software Solutions

ONTRAK CONTROL SYSTEMS INC., has the capability to provide software solutions for your application. Using a variety of development platforms, complete turn-key solutions can be produced. Whether DOS, or Windows Based, solutions can be developed quickly and efficiently using our existing libraries of software functions. Coupled with a stock or custom hardware interface, a complete turn-key system can be produced.

3.  Custom Firmware in Silicon

We offer a unique service to OEM's who require serial data acquisition functionality in their products. We will license our core products for use in your product by supplying pre-programmed MPU's with the functionality you require. I/O counts can range from 1 to 100's. A/D, D/A, digital I/O, counters, timers, serial ports are just a few of the functions available. Surface-mount or through-hole packages with our stock or custom firmware designed to work with target  hardware, will be shipped at very reasonable rates and short lead times.plcc.gif (5003 bytes)dip.gif (3977 bytes)


To inquire about custom  products contact Tom Fortin at our Sudbury office.   We will prepare a quote in only a few days. Lead times are typically 5 days for modified stock products or 4-5 weeks for new designs.

Phone (705) 671-2652 FAX (705) 671-6127

EMAIL

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TestPoint is a trademark of Capital Equipment Corp.   
LabVIEW is a trademark of National Instruments.
Visual BASIC is a trademark of Microsoft Corporation


Copyright © 2006 ONTRAK CONTROL SYSTEMS 764 Notre Dame Ave, Unit #1 , Sudbury, Ontario, CANADA P3A 2T2  
"Quality serial Data Acquisition Interfaces"           PH. (705) 671-2652 FAX (705) 671-6127